polypropylene recycling companies

Given those statistics, the achievements of the Shapiro family, owners of Austin Metal & Iron Co. LP, Austin, Texas, are notable. “There just wasn’t a technology out there that would afford them the opportunity to use more without making serious compromise in appearance and quality.”. A P&G polymer scientist’s work led to the development of technology that will be at the center of PureCycle’s first commercial plant. “One of the challenges is price. P&G found a way to take scrap polypropylene and turn it into virgin-like plastic that can be recycled into new bottles… Because each arm runs off the same vision system, we are able to deploy our robotic sorters at a price point not possible by our competitors, while retaining the capability to pick virtually every type of material our Green Eye® Hyperspectral Vision Systems are famous for including—all paper grades, all polymers, C&D products, textiles, e-waste, ASR, organics and much more—all at the cleanest and fastest pick rates. She lives in Phoenixville. PP (Polypropylene) is a very common type of plastic and has many uses in product and items we use every single day. Some of our services include in-house plastic processing, custom recycling programs, toll processing and densification and pelletizing. The company has dedicated an entire facility to processing postconsumer PP collected from curbside recycling programs. Jim, who serves as the company’s vice president, says, “The goal is to stay here as long as possible.”. “Our customers can count on us,” Bobby says. “We were never 100 percent reliant on one consumer,” Bobby adds. Is your business looking for a long-term partner to help you achieve your company’s recycling and sustainability goals? “There have been growing pains with the tariffs,” he adds, “but I feel they were definitely needed and that the country and industry will benefit in the long run. Austin Metal & Iron Co. LP, Austin, Texas, has partnered with scrap metals broker Mark Pagano to form Generation Metal Trading LLC. They are the third and fourth generations of Novy family descendants to do so. We’ve introduced gull-wing doors so technicians and operators can easily access service areas. Both positive, negative and mixed sorts are achieved through simple training methods. APR's Design Guide is the recognized industry leader in providing technically rigorous guidance representing a consensus among the plastic recycling industry. quality control of various shredded aluminum feedstocks (tutu, taboo, taint tabor and others). We are currently selling PP in regrind and reprocessed pellet form. We’re proud to say we’ve been at the forefront of shifting the perception of recycled plastics from that of waste products to valuable … Plastic recycling refers to the process of recovering waste or scrap plastic and reprocessing the materials into functional and useful products. After testing technology developed and licensed by Cincinnati-based Procter & Gamble (P&G), Chicago- based PureCycle Technologies, which offers “virgin-like” PP resin, will mark a milestone in early 2021 with the opening of its first commercial plant in southeast Ohio. Our robotic arms can be built side by side to cover conveyor belts up to 72” wide. Labeling 6. 157 plastic recycling plants based in Germany are listed below. Ike officially joined Austin Metal eight years ago, while Jim has been with the company since 1998. Green Eye® Optical Sorters and newly developed Green Eye® Robotic Sorter technologies have revolutionized the recycling industry. China’s new standards for the allowable contaminants thresholds for scrap imports have caused severe disruption on commodity trading worldwide. When Mike Otworth, CEO of PureCycle Technologies, came to that company, he says P&G had a “strong desire” to use a higher percentage of recycled content in its packaging, but the quality of recycled PP was an issue. TKO Polymers has been in operation for over 20 years, providing stable, dependable plastic recycling service to our customers. Single-use sorters are a thing of the past. 4. While Austin Metal has been affected by the market upheaval, he says the company has been able to adjust. Max-AI’s ability to see and think has opened the door to unforeseen levels of automation, intelligence and performance. PP is a universally used commodity material. “The problems with postconsumer PP today are yield losses are pretty high and standardized packaging in PP is pretty low, so getting a common blend at a high volume in a consistent color, these are all my challenges,” Ettefagh says. Items made from PP will have the universal recycling mark ‘Number 5’ within the recycling triangle. “We also broker aluminum and we buy different aluminum items also, but our focus is copper,” he adds. It also can be used in combination with a number of sorting devices at a MRF for the ultimate operational versatility and responsiveness. WENDT continuously invests in research and development and has made a multimillion-dollar investment in a sorting plant at our Technology Center. In the past, we incorporated VIS into the equipment structure. Each robotic arm can perform a minimum of 100 picks/minute and can be trained to pick four separate commodities at the same time. Learn more about us Our main specialty is in the purchase and resale of plastic materials in the secondary market. Austin Metal ships some aluminum scrap to Mexico, but Jim says that flow has been restricted because of the uncertainty surrounding the United States-Mexico-Canada trade agreement, the Section 232 tariffs and the threat of further tariffs related to Mexico’s immigration enforcement. As technology advances, global brands increase their demand for recycled material and consumers’ awareness of the issues created by ocean plastic heightens, the market for recycled PP continues to grow and evolve. “Everyone who’s inquired on PP for packaging says, ‘But don’t you have a natural or white?’” Ettefagh says. Commitment has to about more than just price.”, As for the future of the recycled PP market, Moore says, “The potential is huge. The new metal cleaning and sorting plant serves as a full-scale (truckload) customer demonstration site in which they can test their own materials. Plastic is sent to one of our resource recovery centres or material recycling facility where it is screened, decontaminated, sorted and baled. Otworth says the unit will test a variety of feedstock from around the world and will help PureCycle develop a blending system designed to meet its customers’ specifications. Consisting of a Max-AI® VIS and at least one collaborative robot, or CoBot as we like to call them, the Max-AI® AQC-C is quickly and easily installed into existing MRFs. As technology advances, global brands increase their demand for recycled material and consumers’ awareness of the issues created by ocean plastic heightens, the market for recycled PP continues to grow and evolve. These modifications include pre-processing and post-processing changes that can be retrofitted into legacy plants or new plant designs. We buy, sell and recycle plastic scrap material. Reprocessors predict the market potential for recycled PP is “huge.”. Offering the ultimate flexibility, customers can add one, two, three or four AQC-C units per VIS, enabling them to easily adapt to their processing needs as they evolve over time. The partnership helps to diversify Austin Metal’s holdings. Less than two-thirds of family businesses persist beyond the second generation, and only 13 percent of them last through three generations, according to research by John Ward of Northwestern University’s Kellogg School of Management. Each system can be trained to sort any material without exception, all on one single optical or robotic unit. PTFE, TPE, TPO, PPS, PPO, PEI, and all other engineering grades. It’s a remarkable feat to keep employees.”, Austin Metal has returned that loyalty in kind. Our team takes used plastic materials and transforms them into pellets, granules and compounds. We also improved access to air filters and to the robotic sorters’ end-of-arm tooling. The Shapiro family’s Austin Metal & Iron in Texas has remained a family-owned company since 1913. Carpet fibers 3. The Recycling Industry’s Most Advanced Robotic Sorter. We are a recycler… Rogue, like most recycling companies, had been sending plastic trash to China, but when China shut its doors two years ago, Leebrick scoured the … Phoenix Recycling is a midwest plastic recycling company that has been servicing and supplying the plastic scrap industry for 35 years. Even when times have been tough, such as during the Great Recession earlier this decade, Jim says, “We have never had a layoff in the history of this company.”. The MarketWatch News Department was not involved in the creation of this content. Our customers have found that it can work very well in a wide variety of products. Now we’re really good at it.”. “At first, we weren’t sure what we were getting into,” says Ron Moore, sales and purchasing manager at St. Joseph Plastics. He says the company’s niche is bare bright, No. Polychem USA is one of the leading plastic scrap recycling companies in the country. In honor of Earth Day 2018, here are five companies taking the lead on recycling. Over the years, these three processors and others have been on a journey to recycle PP, testing and commercializing new technology, developing a postconsumer resin (PCR) for use in food-grade packaging and advancing processes to clean and pelletize curbside PP bales. The downtown yard is home to the company’s 30-year-old HRB baler manufactured by Harris, Cordele, Georgia, and both yards are equipped with excavators from Link-Belt, Lexington, Kentucky. Polypropylene is an extremely versatile material and can be used for a wide range of applications. More information on the company is available at https://generationmetaltrading.com. 2 copper and copper chops. Shapiro says Generation is buying copper from a variety of scrap yards throughout the country, including Austin Metal, and has positions at different copper consuming facilities in the U.S. and abroad. Ettefagh says she has been working with a committee to create a “mass bale specification” to be distributed to all the MRFs in the United States. The company’s PCR is used to make caps for the dish soap bottles used by Seventh Generation, Burlington, Vermont, and other consumer product companies. It is also easily scalable, with the ability to install up to four robotic sorters behind each Max-AI VIS. The technology is driving improvements in MRF design, operational efficiency, safety, recovery, system optimization, maintenance and more. SCRAP LLC. Sattler Plastics Company, based in Chicago, specializes in post-industrial plastic recycling. Bobby Shapiro and his sons Jim and Ike now own and operate the firm. We all know that collaboration is the key to accomplishing many tasks, and that’s especially true in a MRF. Additionally, most MRFs are tight on space, making the addition of new equipment challenging. Processing postconsumer PP requires several additional stages, Moore says, than processing postindustrial material. After graduating from college, Jim went to work for Longhorn Recycling and Newell Recycling in San Antonio, while Ike worked briefly in the banking industry before joining Houston-based Allied Alloys, where he worked for eight years. Envision is working to produce a variety of colors of recycled PP beyond the standard black and gray. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). Recycling Today Global Edition back issues, https://www.youtube.com/watch?v=oRRl1r_sUWg&t. “I think the demand is quite strong and continues to get stronger.”, Reflecting on his career, Otworth adds, “Sometimes the world is not quite ready for a technology or you’ve missed the window of opportunity. Finding eco-friendly ways to dispose of your PP plastic starts with these plastic #5 recycling tips: Curbside recycling: While recycling plastic #5 hasn’t been traditionally part of curbside programs, more and more community recyclers are not making it possible for you to recycle these types of plastic. There are just so many types of plastic that some may throw up their hands and just chuck all of it into the dumpster. Our capabilities within our state-of-the-art facility include washing, shredding, grinding, and pelletizing this material. “It’s normally not that slow this time of year,” Jim says, quoting the adage, “Sell in May and go away.”, This year, he continues, “It was more like sell in March and April and go away.”, Buying also has been muted, particularly for nonferrous scrap, and consumers are more mindful of quality. Manual sorters are flexible, can move positions and fit between chutes. Jim and Sam Novy established Austin Metal & Iron in downtown Austin in 1913. It is our goal to reduce customer risk, utilize best-in-class technology, vet new processes and confirm a business case with a good return on investment. It starts at the lower grades and trickles down to some of the primary grades.”. We transform your plastic scrap and plastic film into useful material that can be used to make a huge variety of products, from furniture, to CD/DVD cases, to windows, flooring, and insulation. PP collection across the U.S. is small scale compared with collection of polyethylene terephthalate (PET) and high-density polyethylene (HDPE). Plastic Recycling For nearly two decades Royal Oak Recycling has been teaming up with businesses, manufacturers, institutions, and communities to develop custom plastic recycling programs. Longtime postindustrial PP recycler St. Joseph Plastics, which has one grinding facility and one compounding facility in St. Joseph, Missouri, as well as a washing facility in Sedalia, Missouri, has expanded its operations to reprocess postconsumer PP, with a mission to listen to customer needs and give curbside-collected PP a new life. Bulk Handling Systems continues to advance our Max-AI line. She says she hopes that the plastics industry will adopt the specifications and that they will become more standardized nationwide. PE is a widely used commodity material in molding operations. Baled plastics are sent to manufacturers Soft and are processed and pelletised into granules for transport to manufacturing industries. That is certainly a shame when so much of it is recyclable. “Austin has never been like Houston with machine shops and the oil and gas industry,” Ike says. ©All Rights Reserved. Despite the encroachment, the Shapiros say they have no plans to leave the downtown yard. “We want it to be a career and not just a job,” Jim adds. The AQC-C can be installed in sort cabins, on narrow walkways and in other tight locations alongside your employees. © 2020 GIE Media, Inc. All Rights Reserved. Austin Metal & Iron buys from peddlers, but industrial and commercial material accounts for the bulk of its incoming scrap metals. The recycled plastics can then be used to manufacture many other products, including: Join the automation revolution and contact us today to learn more about how Max-AI® technology can benefit your operations and adapt along with your MRF’s sorting needs. Despite their official titles, Jim says he, Bobby and Ike tend to share the responsibilities of managing the yards. 1 and No. Plant modifications when implemented have both increased tons per hour and product purity. Clear film packaging 2. The company has roll-off containers and trailers that it will place with its scrap generating customers and a fleet of trucks that it uses to transport material. Bobby encouraged Ike and Jim to work outside of the family business after graduating from college to broaden their knowledge base. This approach helps to conserve resources and diverts plastics from landfills … In addition to these innovations, we’ve updated the design of our Max-AI® AQC to better facilitate maintenance. Such an attitude can be expected from a company that has persisted for more than 100 years and wants to ensure it reaches the fifth generation of family ownership. “A couple have been here over 20 years, and a couple have been here over 30 years. Banknotes 7. The Shapiros say the flow of scrap into their yards has been slower than usual this spring. When St. Joseph Plastics noticed “large volumes” of postconsumer PP being collected through curbside programs six years ago, the company decided to begin processing that material in addition to postindustrial material. The Shapiros’ plans for Austin Metal & Iron include making the needed adjustments to ensure they have markets for all their material. Tips for PP recycling. We can make a decision on any concern,” he adds. He adds, “Not necessarily so. In addition to our Max-AI® AQC, our Max-AI technology can be implemented throughout a material recovery facility (MRF) in standalone detection and reporting equipment; the Max-AI® VIS (Visual Identification System); in robotic sorters; and in collaboration with optical sorters, such as the NRT SpydIR® with Max-AI. Austin Metal’s dedication extends to its employees. The Shapiros take a great deal of pride in the longevity of their company, the tradition of family ownership and the personal relationships they have established over the years, which they say is a factor in Austin Metal’s success. Visible notification lights have been incorporated to alert operators to areas in need of maintenance. This philosophy has led Austin Metal to form long-term relationships with suppliers and consumers, Bobby says. “Curbside PP is similar each time we buy it,” Moore says. Ike, Austin Metal & Iron’s secretary/treasurer, says he and Jim worked in the yard as children. Do you have bales of high-density polyethylene (HDPE) or polypropylene (PP) scrap material you’re looking to get rid of? He says PureCycle has presold all product from the commercial plant for the next 20 years. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). This PCR is used to make consumer products today. Austin Metal has broadened its base of nonferrous scrap consuming customers domestically and internationally in response to China’s changing scrap import policies and the impact tariffs are having on the market. “You see all these businesses that don’t make it past the second generation of family ownership,” Bobby says. Dec 04, 2020 (The Expresswire) -- The latest report as Polypropylene (PP) Recycling … metals cleaning for China Certification & Inspection Group (CCIC) compliance (removal of circuit boards, trash and other contaminants); mixed metals sorting (zorba, zurik, and others) into segregated, furnace-ready products; and. Pagano and fellow broker Ben Reichert have more than 35 years of combined experience working in the nonferrous brokerage industry. Call us at (215) 331-5972 or fill out our contact form to set up a visit or request a quote. “Once they really don’t need [scrap], they crack down on quality. The neural network AI is trained for each installation after VIS gathers data from the material stream. Sattler Plastics Company Plastics Recycling & Brokerage. But manual sorters significantly increase operating costs, especially over multiple shifts. Stationary 8. *Average monthly price per pound for off-spec polypropylene as reported by Opis PetroChem Wire. To enable our customers to use the information collected by Max-AI, our team also created the Total Intelligence Platform (TIP), which provides real-time and trending information on material composition, system performance and more. Jim adds, “Entertainment and government are our industries here.”, To secure nonferrous scrap, he says the company will “go as far as we need to in the Gulf Coast region,” while ferrous scrap tends to come in from within a 40-to-70-mile radius. We are willing to go through the growing pains to level the playing field.”. We’re making a commercial product that the market globally very strongly desires.”. “We’ve made trips and contacted people and tried to position ourselves with consumers to have continuous markets,” Jim says. All of these changes have been designed to increase your ease of ownership and maintainability and to improve productivity and uptime. Most of the scrap Austin Metal & Iron processes comes from outside the city. PP Plastic Recycling. “The plan is to grow the company and to provide another outlet for scrap yards across the country,” Shapiro says. “Aluminum demand is terrible right now,” Jim says as of mid-May. Our Green Eye® Product Testing Facility in Hampstead, N.H., is prepared to provide exhaustive testing of your difficult-to-sort products, ensuring success prior to deployment. TerraCycle is an innovative recycling company that has become a global leader in recycling hard-to-recycle materials. AQC-C units also can be moved among VIS units throughout a facility as your sorting needs change! Felplast USA, Inc. They have a fondness for their company’s downtown location and the history it represents—the walls are decorated with photos taken throughout the generations of family ownership—which makes encroaching development a reality they don’t like to ponder. “Now we understand it better. Started in 1989 as a family-owned company, Atlantic Plastic Recycling employs modern plant machinery and equipment customised for ensuring better quality polythene products as well as a cleaner environment. At the same time, processors are looking to work with material recovery facilities (MRFs) to establish guidelines for collection and material quality to better serve the market. “Over a third have been with the company over 10 years,” Bobby says of Austin Metal’s employees. In cases where footprint limitations are a factor, the Max-AI® AQC-C is an ideal solution because it can work essentially any place a manual sorter can. St. Joseph Plastics operates plants to clean, grind and pelletize “dirty curbside” PP bales. This change also enables the collection of detailed material composition data to verify that the purchased equipment is the correct solution for the MRF or whether an equipment modification is appropriate. “Having said that, we have proven it can be done.”. Each sorter can sort up to 40 picks per minute and up to four different material types for a total of 160 picks per minute with four CoBots! The company’s former copper warehouse manager, Carlos Garcia, was hired in 1971 and retired last year after 47 years of service. He says key to the company’s ability to retain employees is the Shapiro family’s approach to running the business, which involves treating everyone like family and providing a retirement program for employees. The new plant will serve the automotive plastic recycling industry in the Southeast United States. PureCycle’s first recycling plant will be able to recycle 119 million pounds of polypropylene, creating demand for nearby recyclers to begin to separate out the material. The author is editor of Recycling Today and can be contacted at dtoto@gie.net. She is a graduate of West Chester University and Widener University. It is extremely resistant to heat, chemicals, and fatigue. “We are very proud; it’s a great feeling knowing you’re maintaining the family legacy.”. Our CoBots work safely alongside people, unlike our AQC, which is positioned above the conveyor and requires structure to support the robot and guard employees. These market changes are creating demand for new solutions. Nextek Ltd., a UK-based Plastic design and recycling consulting company and finalist of 2013 recycling innovators forum, has invented an innovative process to decontaminate food grade polypropylene for reuse in a closed loop back into food packaging.

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